Manufacturing Process & Capabilities

Process Capabilities

• Extrusion of a Wide Variety of Materials
• Cabling, Bunching and Stranding
• Spiral Tape with PTFE, Mica, polyamide, and PVC
• Cure Highly Resistive Enamel Coatings
• Spin Wrap or Serve Glass, Nylon, and Cotton Yarn
• Braid Metal or Glass-Yarn Over-Jackets

Custom Design/Product Attributes

• Variable Wattage Cables/with selectable hot spots
• Precision Resistance Cables (< +/- 5%)
• Elevated (450°F/ 2,600°F) Temperature
• Chemical/Moisture/UV/Radiation Resistance
• Tensile Strength
• Abrasion Resistance
• Acid Resistance
• Weather Resistance
• Low Temperature Flexibility

Manufacturing

• Lean Manufacturing Practices
• Product Repeatability
• Commitment to Continuous Improvement
• Tech Level Training
• In-House Tool and Die Fabrication

Extrusion

Extrusion of 40 AWG through 8 AWG conductors utilizing: Fluoropolymers, Polyurethanes, PVC, XLPE, PE, Polyesters, XLO, TPE, TPR, Conductive Polymers, Nylon and Engineered Resins.

Braiding

• Short Run Braiding
• High Speed Braiding
• Spiral/Serve
• Textile
• Metal

Bunching & Stranding

• Stranding to a specific resistance in applications requiring consistent product.
• Twinning, Single-Twist, Double Twist and Planetary Cabling.
• With a variety of bunchers and stranders, we have complete control over the quality of our fine gauge stranded projects.

Shipping & Final Inspection (Quality Assurance)

All product goes through 100% final inspection before being packaged and shipped.